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Plastic Free Recyclable Corrugated Mailer Box with Honeycomb Paper Insert Foldable Shipping Box

Brand Name:	Xianglong
Model Number:	XL-CM350-KH
MOQ:	500 Pieces
Price:	$0.85-$2.60
Delivery Time:	12-18 working days after artwork approval
Payment Terms:	T/T,L/C,PayPal,Western Union

Detail Information

Product Description

Detail Information

Place of Origin:

Shenzhen, Guangdong, China

Certification:

FSC, ISO 9001:2015, SGS

Document:

Product Brochure PDF

Board Grade:

350gsm Kraft Lined E-flute Corrugated Board

Insert Type:

Die-cut Honeycomb Paper Insert, Plastic Free

Printing:

CMYK Offset, Pantone Spot Colour

Size Range:

100x80x40mm To 600x400x200mm

Packaging Details:

Flat packed in export grade corrugated carton, about 120 mailers per carton

Supply Ability:

800000 Pieces per Month

Highlight:

Plastic Free Honeycomb Paper Insert

FSC Recyclable Corrugated Mailer

Water Based Coating Print

Product Description

Product Overview

This foldable custom printed mailer box is designed for skincare and cosmetic products, apparel accessories, small gifts, and e-commerce retail shipping packaging. Made from thick corrugated paper or art card paper, it features an integrated self-locking folding structure that requires no glue for easy assembly.

Full-color printing can be customized both inside and outside the box, including solid base colors, illustrations, brand logos, and inner slogans. Reference styles include a nude pink box with a rose gold hot-stamped brand logo, and a design with warm greeting messages printed on the inner lid for a fresh, premium look.

We support CMYK 4-color offset printing, gold and silver hot stamping, UV coating, embossing, and lamination. Box dimensions, paper weight, inner and outer printing graphics, and color schemes are all customizable. Ideal for beauty and skincare brands, cross-border e-commerce, Shopify sellers, and apparel accessory merchants. Paper material, surface lamination, and printing design can be adjusted upon request.

Core Selling Points

1. Self-Locking Foldable Structure — Flat Pack for Low Logistics Cost

Adopts a one-piece self-lock design without adhesive, allowing quick manual assembly after receipt. Boxes ship flat-stacked, greatly saving warehouse space and international freight cost — perfect for e-commerce shipment.

2. Custom Full-Color Printing Inside & Out — Powerful Branding Effect

Both the exterior and inner lid support full-color custom printing. Add brand logos, slogans, illustrations, or greeting texts. Options such as solid color base plus hot stamping enhance the unboxing experience and deepen the brand impression for customers.

3. Sturdy Paper Options — Reliable Protection During Transit

Available in art card or E-flute corrugated board. The rigid paper offers good compression resistance to reduce damage from squeezing and bumping during courier delivery, protecting cosmetics, accessories, and other small items inside.

4. Diverse Finishing & Full Customization — Wide E-commerce Applications

Fully customizable on box size, paper weight, artwork, and surface finishes including matte or gloss lamination, hot stamping, and UV. Widely used for skincare, clothing accessories, and small gift packaging. Pre-production sampling service is available.

Application Scenarios, Customer Concerns & Solutions

Application Scenarios	Customer Concerns	Our Solutions
Shipping packaging for skincare & cosmetics	Attractive appearance with brand logo; strong enough to resist crushing during delivery	Mailer box supports double-sided printing and hot stamping. Thick card or E-flute corrugated board improves stiffness to protect cosmetic products.
Cross-border e-commerce parcel packaging	Reduce shipping cost, flat packing, stable structure for export	Flat packed for smaller volume and lower freight; self-locking stable structure with standard packaging for export.
Apparel & small accessory gift packaging	Customizable styles, available sampling, rich printing patterns	Custom illustrations and texts printed on both sides; pre-production samples available with fully flexible artwork design.
Simple packaging for holiday small favors	Fresh look, nice unboxing feeling with cost efficiency	Custom warm inner printing; lamination protects the printed surface. More economical than rigid gift boxes.

Product Details & Specifications

Item	Specification
Box Type	Foldable Self-locking Mailer Shipping Box
Base Material	Art card paper / E-flute corrugated paper
Surface Crafts	CMYK 4-color printing, gold / silver hot stamping, UV coating, embossing, matte / glossy lamination
Printing Content	Outer logo, brand name, patterns; inner lid can print texts, slogans, social media icons — fully customizable artwork
Structure	Integrated self-locking fold design, glue-free, flat storage and fast assembly
Applicable Products	Skincare & cosmetic goods, clothing accessories, small cultural gifts, e-commerce retail parcels, mini holiday favors
Customizable Items	Box length, width & height, paper material & weight, inner and outer printing graphics, color matching, surface finishing

Customization Process (Step by Step)

Step	Process Details
Step 1	Submit requirements: box dimensions, paper material & weight, printing artwork, surface finish, and order quantity
Step 2	We calculate unit price and sampling cost and provide an official quotation
Step 3	Confirm design artwork; we produce pre-production samples for your review and approval
Step 4	Mass production starts after sample confirmation and deposit received
Step 5	Complete production, strict QC inspection, packing, and delivery

Packaging & Logistics

Item	Description
Inner Packaging	Mailer boxes stacked flat and wrapped with PE film to avoid scratches on printed surfaces
Outer Packaging	Export-grade 5-layer heavy-duty corrugated carton
Shipping Method	Air freight, sea freight, DHL, FedEx, UPS international courier
Shipping Protection	Cushion fillers inside cartons with stacking protection to reduce compression damage
Packing Feature	Flat packing to save container volume and cut down international shipping cost

Frequently Asked Questions

Q1: Can I print patterns and texts on the inner side of the box?

Yes. Both the outside and inner lid support CMYK full-color printing for slogans, illustrations, and brand information.

Q2: Can I add a hot-stamped gold logo?

Yes. Hot gold or silver stamping, UV, and other processes are available to create a premium texture.

Q3: What paper options are available? How do I choose between corrugated and art card?

Art card delivers a better printing effect for lightweight small items. E-flute corrugated offers higher compression strength for heavier goods. We will recommend a suitable material according to your products.

Q4: What are the sample and bulk order lead times?

Sample lead time: 5–7 working days. Mass production lead time: 12–18 working days after sample confirmation and deposit.

Q5: Are empty boxes shipped flat?

Yes. Boxes are delivered flat-stacked. You can fold them manually after receipt to save storage and shipping cost.

Looking for custom printed mailer boxes for skincare, cosmetic, and e-commerce small-item shipping packaging? Contact us now to get quotations and samples, and create exclusive branded shipping packaging for your business.

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