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| Brand Name: | XL Packaging |
| Model Number: | XLP-CMB-2024 |
| MOQ: | 500 Pieces |
| Price: | USD 0.55-1.10 / Piece |
| Delivery Time: | 15-25 days after deposit and artwork confirmation |
| Payment Terms: | T/T,L/C |
A shipper box has one job: arrive undamaged, look good on the doorstep, and cost less than a cent of profit. This mailer box in corrugated paper material does all three, with a board wall strong enough for courier sorting and a light green + beige print that feels clean next to glass serum bottles.
Built on E-flute paperboard with a custom logo, it ships flat, folds in seconds, and works equally well for a 3-piece skincare routine or a single hand cream duo sold direct to consumers in Europe and North America.
Get your personalized size & artwork solution, send inquiry for free quotation & sample support
Email: betty@xlpackaging.com | Free dieline, 3D mock-up and drop-test report with every quotation.
Send Inquiry Now Get a Free SampleThis shipper mailer box is made from E-flute corrugated paperboard laminated with kraft or white top liner, then printed in light green and beige or any color from your brand guide. E-flute gives a 1.5mm board that folds cleanly on a roll end tuck front (RETF) structure — no tape needed to close, no assembly glue for the customer, and no crushed corners after a sorting belt.
For skincare brands shipping direct, the critical problem is not the box itself but the volume it adds to freight. Because the box ships flat and is sized to your actual product, dimensional weight stays low and the ecommerce packaging box arrives at a cost that still leaves margin on a 49 USD order.
Every run is fully recyclable, plastic-free in the standard configuration, and available with FSC certified board — details that now decide whether a beauty brand can be listed in EU retail or accepted by a US marketplace sustainability program. Trial runs of 500 pieces suit shipping boxes for small business budgets, while high-volume programs move to wholesale packaging boxes pricing with fixed lead times.
Also available: kraft mailer boxes in natural brown, white top liner for brighter color reproduction, and a double wall corrugated box version for multi-bottle sets above 3kg.
| Customer Concern About a Shipper Mailer Box | How This Box Solves It | Skincare Set Application |
|---|---|---|
| Will the parcel be crushed in courier sorting? | E-flute board with reinforced side walls, or BC double wall for heavy sets; batch edge crush test plus a 1.2m ten-drop corner test. | Three glass bottles of serum, toner and cream shipped by express to individual customers. |
| Will bottles knock into each other and leak? | Corrugated divider insert or die-cut paper pulp tray sized 1–2mm over each bottle diameter, with a top pad. | Gift sets combining a 100ml toner, 30ml serum and 50g cream in one parcel. |
| Is dimensional weight pushing my shipping cost up? | Box sized to the product instead of padded with void fill; flat-packed delivery also cuts inbound freight up to 60%. | Direct-to-consumer orders where courier charges are billed on volumetric weight. |
| Does it pass Amazon FBA and marketplace packing rules? | Sized under oversize thresholds, FNSKU label area reserved, no loose fill, ISTA-3A transit test report available. | FBA replenishment shipments and subscription box packaging programs. |
| Will my printed logo scuff or fade in the rain? | Matte aqueous varnish or glossy lamination on the print area; water-resistant liner on request. | Light green and beige brand print that must look clean on a wet doorstep. |
| Can my customer open it without a knife and without damaging the box? | Tear strip plus tuck front allows a one-pull opening; the box stays intact for returns or reuse. | Repeat purchase programs where customers keep the box for storage. |
| Is it acceptable to EU and US sustainability buyers? | 100% recyclable corrugated, plastic-free options, FSC certified liner, water-based ink available. | Clean beauty brands whose retail listing requires an eco friendly mailer and recyclable packaging. |
| Can one box serve both shipping and gifting? | Inside printing in beige or light green turns the shipper into an unboxing piece; no extra gift wrap needed. | Holiday skincare gift sets sold online with a premium reveal. |
| Item | Custom Corrugated Shipper Mailer Box |
|---|---|
| Structure | Roll end tuck front (RETF) mailer with tear strip and locking bottom |
| Board | E-flute corrugated (1.5mm) standard; BC double wall (6mm) for heavy sets |
| Liner | Kraft, white top, or light green / beige coated liner |
| Size | Fully customized L * W * H (mm), free dieline provided |
| Printing | CMYK offset or flexo, Pantone matching, inside printing optional |
| Surface | Matte aqueous varnish (standard), glossy lamination, spot UV, foil stamping |
| Insert | Corrugated divider, die-cut paper pulp tray, or EVA foam |
| Color Scheme | Light green + beige (custom palette supported) |
| MOQ | 500 pcs per design |
| Sample Time | 5–7 days |
| Production Lead Time | 15–25 days after artwork and deposit confirmation |
| Payment | T/T, L/C — 30% deposit, 70% balance against B/L copy |
| Certification | ISO 9001, FSC, ISTA-3A test report, Sedex |
| Shipping Item | Details | Transit / Handling Time |
|---|---|---|
| Inner packing | Boxes bundled flat, 50 pcs per bundle with kraft paper wrap and a size label | Same day as final QC |
| Master carton | 5-layer export carton, 200 pcs flat-packed per carton, approx. 60 * 45 * 40 cm, 20–22 kg | Carton marking to your instruction |
| Pallet loading | Palletized with corner boards and stretch film for FCL; 18–20 cartons per 1.1 * 1.1m pallet | +1 working day |
| Express (samples / trial orders) | DHL, FedEx, UPS door to door, duties prepaid option | 3–5 working days |
| Air freight | Door to door, best for 50–300 kg urgent restock | 7–10 working days |
| Sea LCL | Consolidated container, ideal for 1–8 CBM | 25–35 days port to port |
| Sea FCL | 20GP / 40HQ, lowest unit cost from 5,000 pcs | 20–30 days port to port |
| DDP door to door | Duty, clearance and last-mile included, delivery to warehouse or Amazon FBA | 28–40 days total |
Lead time at a glance: 500–1,000 pcs: 15–18 days · 1,000–5,000 pcs: 18–22 days · 5,000–20,000 pcs: 22–28 days · above 20,000 pcs: 28–35 days. Add 3–5 days in the August–October peak, so book Q4 gift-set production by early September.
| Step | What We Do | What You Should Check |
|---|---|---|
| 1. Inquiry | Collect product list, weight, quantity, destination country and reference images | Give the exact product size and total parcel weight — this decides flute type and board wall |
| 2. Solution & quotation | Recommend structure, flute and insert; quotation within 12 working hours | Confirm the quote includes insert, printing, export carton and whether freight is included |
| 3. Dieline & artwork | Free dieline in your chosen size, plus a checklist for file preparation | 3mm bleed, fonts outlined, logo in vector, keep text 4mm from folds and 10mm from the tear strip |
| 4. 3D mock-up | Render your artwork on the box for approval | Approve the light green and beige shades on screen and against your product photo |
| 5. Sampling | 3–5 pre-production units in 5–7 days, plus a drop-test video | Pack your real products, drop it, open it — check fit, print scuffing and tear strip position |
| 6. Sample approval | Issue PI with structure, board, print and terms | Sign off the sample and keep one unit as the production standard |
| 7. Deposit | Order board and print plates after 30% deposit | Verify the beneficiary name matches the company on the PI |
| 8. Production & QC | Printing, corrugating, die-cutting, gluing; in-line and final AQL 2.5 inspection | Ask for photos at 30% and 80% completion, plus a burst/edge crush record |
| 9. Balance & booking | Balance invoice issued, vessel or flight booked | Check the balance amount, bank details and the confirmed shipping date |
| 10. Documents | Invoice, packing list, B/L or AWB, certificate of origin if needed | Verify consignee, HS code 4819.10 and notify party before telex release |
| 11. Delivery & after-sales | Shipment tracking, customs support | Inspect cartons on arrival; report shortage or damage with photos within 7 days |
Get your personalized size & artwork solution, send inquiry for free quotation & sample support
Send your product size, quantity and logo file — you will receive a costed quotation, a free dieline and a 3D mock-up in your inbox.
Email: betty@xlpackaging.com
Send Inquiry Request Free Sample